瑞典专利SE1050996A1 Gear cutter and interchangeable cutter for this

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专利摘要:
In one aspect, the invention relates to a coulter insert comprising a cutting edge (30) formed between a chip surface (30) and a clearance surface (31) extending between a pair of opposite ends (33) of the insert. The individual cutting edge (32) comprises, in addition to a straight-headed edge (321), a sub-edge (324) located between it and one of the spirits (33), which is shorter than the main edge (321) and deviates from a straight reference line in extension of the main edge, closer determined in the direction of the end (33) and at an angle of deviation of not more than 10 °. In a further aspect, the invention also relates to a toothed cutter, which is equipped with the insert according to the invention. Publication image Fig. 8
公开号:SE1050996A1
申请号:SE1050996
申请日:2010-09-24
公开日:2012-03-25
发明作者:Jan Johansson；Thomas Saagstroem
申请人:Sandvik Intellectual Property；
IPC主号:

专利说明:

40 45 50 55 60 final finishing process, it is therefore a matter of removing tenths or hundredths of a millimeter in order to reach prescribed tolerances in the coagulation paths. The tooth cutter - as in other chip removal tools, which use replaceable, hard inserts - there are a varying number of sources of error, which can interfere with or completely jeopardize the tool's machining precision. For example, the outcome in the manufacture of the inserts may vary to the extent that the inserts sometimes swell and sometimes shrink in relation to their nominal, calculated dimensions (the errors are in the range 105%). Nor can it be guaranteed with absolute certainty that the seats in the basic body in which the inserts are mounted receive their exactly desired spatial geometric positions therein. Other sources of error that can affect the ﬂ ankle surfaces of the coarsely milled teeth are partly the nature (age) of the driving tool machine, and partly the risk of vibrations.
A disadvantage of previously known tooth cutters (see for example JP 2002144129 A) is the difficulty in mastering the unavoidable surface defects, which regularly occur in the teeth surfaces k in connection with the initial rough milling. Such surface defects occur mainly in the zones where the cutting areas of the inserts overlap each other, and can alternately manifest themselves in the form of convexities (eg ridges, bumps and the like) or concavities (eg grooves, pits, level differences) in the mill the surface. With the known cutters the nature of these surface defects cannot be predicted; which may later complicate the final finishing operation. In practice, convexities are relatively easy to eliminate by, for example, grinding down in relation to the surrounding surface, without compromising the tolerances of the teeth. On the other hand, concavities are much more delicate in that the surrounding surface layer must be ground down or removed until a smooth, dimensionally accurate surface is obtained. If the coarsely milled ankle surfaces - as is usually the case - include both concavities and convexities, which alternate with each other holes about noise in unpredictable patterns, the final finishing operation becomes particularly tricky. In other words, there is a significant risk that the prescribed tolerances cannot be reached in connection with the final finishing operation; something that in the worst case can lead to disposal of the workpiece. Such scrapings are highly undesirable given that the finished product sometimes has a very high economic value (for example, exclusive toothed rings with diameters> 2000 millimeters may have a value of the order of 10,000 EURO or more).
OBJECTS AND FEATURES OF THE INVENTION The present invention aims to obviate the above-mentioned disadvantages of previously known toothed cutters and to create a toothed cutter by means of which the surface defects in the coarsely milled teeth can be foreseen and thus mastered. A primary object of the invention is therefore to create a gear cutter which generates surfaces on roughly milled teeth, in particular ﬂ anchors, which have a predictable shape and whose inevitable surface defects are limited to convexities, as opposed to concavities.
It should already be emphasized here that the invention in no way claims to be able to eliminate the final finishing operation. On the contrary, the invention is based on the realization that each coarse machining milling cutter is inevitably encumbered with sources of error which make absolute machining perfection impossible, and that a final finishing operation is always necessary.
The primary object of the invention is thus to facilitate the execution of the final machining while ensuring that desired tolerances of toothed webs in, above all, expensive workpieces are maintained.
According to the invention, the primary object is achieved by means of the features stated in the characterizing part of claim 1. Advantageous embodiments of the gear cutter according to the invention are further apparent from the dependent claims 2-8.
In a particular aspect, the invention also relates to a gear cutter as such.
The features of this coulter cutter are set forth in the independent claim 9, each of which advantageous embodiments thereof are set forth in the independent claims 10-16.
Brief description of the accompanying drawings In the drawings: FIG. 1 is an exploded perspective view of a milling cutter according to the invention, FIG. 2 is a perspective view showing the milling cutter during machining of a disc-shaped workpiece, FIG. 3 is a side view of the tool, FIG. 4 is an enlarged perspective view of a root insert included in the gear cutter, FIG. Fig. 5 is a plan view of the root insert according to Fig. 4; 6 is a side view of said root insert, FIG. 7 is an enlarged, schematic view showing the geometry of one end portion of the root insert, FIG. 8 is a perspective view of an anchor insert included in the gear cutter according to the invention, FIG. 9 is a plan view of the duct insert according to FIG. 8, FIG. 10 a side view of the anchor insert, 90 95 100 105 110 115 FIG. 11 is an enlarged schematic view showing the geometric configuration of an end portion of the anchor insert; FIG. 12 is an extremely enlarged, schematic view illustrating the geometry of two overlapping inserts in the cutter according to the invention, FIG. Fig. 13 is a view analogous to Fig. 12 showing an alternative overlap ratio between the inserts, and 14 is a schematic view showing the geometry characteristic of the invention in connection with one end of an insert.
DETAILED DESCRIPTION OF A PREFERRED EMBODIMENT OF THE INVENTION Figs. 1-3 show a gear cutter, which is made according to the invention and includes a base body 1 and a number of inserts 2, 3. The base body 1 is rotatable about a geometric center axis C and has a rotationally symmetrical basic shape . Thus, the base body comprises two opposite, mirror-symmetrical idor side sides 4, which extend radially inwards from a common periphery 5. The flank sides 4 in this case have a conical shape, which gives the base body a disc-like appearance. In the traditional way, the replaceable inserts 2, 3 consist of a hard, durable material, e.g. cemented carbide, while the base body 1 is made of a softer material, usually steel.
The inserts 2, which in professional circles are called root inserts, are mounted in the immediate vicinity of the periphery of the base body, while the inserts 3 are mounted along the side sides 4 of the base body and are called ﬂ anchor inserts. In the preferred embodiment shown, all inserts 2, 3 are reversible and include a number of alternately usable cutting edges. The individual insert is fixed to the base body by means of a screw 6, which in addition to a threaded shaft 7 includes a skull 8 with a partially conical shape. When mounting, the root insert 2 is placed in a seat or so-called cutting position 9, which is open towards the periphery 5 of the base body and comprises partly a tangential support surface 10 and partly a side support surface 11, in which a threaded hole 12 for the screw 6 opens.
A radial support surface 13 in this case formed on a special, hard support plate 14 (eg of cemented carbide), which is releasably mounted radially inside the insert 2. It should be obvious that the root insert 2 in its mounted condition has its radially outer end projecting slightly from the periphery 5. 120 125 130 135 140 145 The individual ﬂ anchor insert 3 is mounted in a seat 15 radially separated from the periphery 5 with a parallelepipedic basic shape. This seat 15 includes a tangential support surface 16 and a side support surface 17, against which the insert 3 is screwed.
Otherwise, the base body 1 comprises a hub part 18 with a through hole 19, to which two different types of wedge grooves 20, 21 join for transmitting torque from a drive spindle (not shown) to the phrase.
It should also be pointed out that the basic body in a conventional manner includes chip hatches 22, 23, which are located in front of the respective inserts 2, 3 viewed in the direction of rotation R of the cutter.
Fig. 2 shows the cutter in connection with machining of a workpiece 24, which in this case has the shape of a ring or circular disc, which in practice is fixed on a rotatable holder (not shown), by means of which the disc can be rotated stepwise to a attack position for the cutter. The cutter is in turn vertically movable (see double arrow) for milling out of a tooth or tooth gap 25, which together with a nearby door defines a tooth or tooth 26.
The teeth 26 comprise partly a top 27 and partly two ker anchors 28, which converge towards a common bottom 29 in the individual door 25, and which in this case are flat or "straight". The inner portion of the individual tooth 26, which is surrounded by two hatch bottoms 29, is called the "root".
The peripheral root insert 2 of the cutter in this case has the task of forming a rounded bottom 29 in the individual door 25, while the ﬂ-insert insert 3 is to form the flat or straight toothed ﬂ ends 28.
Reference is now made to Figs. 4-7, which illustrate in detail the design of the individual root insert 2. In the preferred embodiment shown, the insert 2 is double-sided and reversible, and in addition is designed so that it can be used on any of the two opposite parts of the base body 1. idor anchor sides 4. For these reasons, the insert is formed with a pair of flat and mutually parallel surfaces generally designated 31, which can be used alternately as a clearance surface and as a bottom surface against the side support surface 11 of the seat 9. Henceforth, these surfaces 31 are referred to only as "clearance surfaces". Furthermore, two opposite chip surfaces 30 are included, which, like the clearing surfaces, are flat and mutually parallel. Each individual chip surface 30 forms a 90 ° angle with the individual clearance surface 31. Along the edge where the surfaces 30, 31 meet (see Fig. 4), therefore, a cutting edge denoted by 32 is formed. Along each chip surface 30 there are two such cutting edges 32 to enable turning of the insert. The individual chip surface 30 extends between two opposite ends 33 in the form of flat surfaces, which in the example extend at right angles to the chip surfaces 30.
In order to functionally distinguish the two cutting edges 32 from each other, the same ones in Fig. 6 (but not in the other figures) have been provided with suffixes a and b, respectively. In addition, the two ends have been designated 33a and 33b, respectively. When the root insert is mounted in the associated seat 9 in the base body, for the purpose of using the cutting edge 32a for chip separation, the end 33a is turned radially outwards, while the end 33b is turned radially inwards towards the center of the base body. The release surface denoted by 3 lb is then applied to the side support surface 11 of the seat 9, while the release surface 3la is exposed outwards from the seat.
In addition to a straight head gg 321 adjacent to the flat portion 311 of the clearance surface 31, the individual cutting edge 32 includes a number of delegates designated 322, 323, 324 and 325. Of these, the delegate 322 is arcuate and has a moderate arc radius r1 (see Figs. 7), while the delegate 323 is straight. The arcuate delegate 322, which is conventionally responsible for forming one half of the rounded, concave bottom 29 of the individual tooth gap 25, joins both the main edge 321 and the delegate 323 by tangent thereto. The straight edge 323 passes over an inactive, straight edge 327 on the end face 33 via a conventional radius transition 326 with the radius rg. With respect to the end of the cutting edge which includes the ridge 322, the cutting insert 2 according to the invention does not differ significantly from known root cutting inserts.
Before describing the root insert 2 in further detail, reference is made to Fig. 3, which shows how the radially spaced inserts 2, 3 have different sweeping areas. A first sweep area, which is shown behind a root insert 2 viewed in the direction of rotation, is designated S1. It should be axiomatic that the sweeping area is circularly annular and has a width or radial extent, which is determined by the length L of the root insert (see Fig. 5). Behind a rotationally succeeding outer outer insert 3 is further shown in Fig. 3 a sweeping area S2 for this insert.
The sweeping area for the in turn subsequent inner flank insert 3 is designated S3. Because the radially inner end of the root insert 2 has been located closer to the center axis C of the base body than the radially outer end of the subsequent anchor insert 3, the two sweep areas S1 and S2 will overlap in an annular overlapping zone designated Z1. Between the sweep areas S2 and S3 for the outer and inner flank inserts 3, respectively, there is an overlapping zone designated Z2. This overlapping zone is obtained due to the fact that the inner end of the outer edge insert 3 is located closer to the center axis C than the outer end of the inner flank insert 3.
In this context, it should be recalled that the different, tangentially separated inserts attack and dig into the workpiece in time-different steps. For example, when a root insert 2 has passed a certain geometric location in the workpiece and dug out a circular "trench", the depth of which depends on the feed of the cutter, the rotationally subsequent outer ﬂ anchor insert will pass the same geometric location only a short time later, thereby generating an inner groove, which cuts into the first groove along an arcuate or intersection point located in the overlap zone Z1. Of course, the same phenomenon also occurs in the overlap zone Z2 between the ﬂ anchorages.
The initially unforeseen surface defects, which can complicate the final finishing of the teeth 'anchors, occur mainly in the overlapping zones between the sweep areas, and are due to the fact that the overlapping end portions of the cutting edges on previously known toothed milling cutters are straight all the way to the insert. in this via a rather sharp corner (this is the case even if the corner thorn wire consists of a traditional radius transition with a diminutive radius). If a pair of cooperating inserts are dislocated in one way or another in relation to their prescribed, desired spatial positions, or involve form defects, there is a risk that the horn in the overlap zone digs deep into the anchors of the future teeth and gives rise to all kinds of deformities in them. Such deformities can in an unpredictable manner consist of both concavities (grooves, depressions, etc.) or convexities (ridges, ridges, etc.), whereby both concavities and convexities can irrationally occur holes about noise. In other words, the coarsely milled surfaces of the cogs will have a shape or nature which cannot be predetermined or calculated in advance.
Referring again to Figs. 4-7, it will be seen that the insert according to the invention includes not only a conventional radius transition 325 in the area where the main edge 321 merges into the inactive edge 327 along the end surface 33, but also a further delegate 324.
The geometric design of this sub-edge 324 is shown on an enlarged scale in Fig. 14. In the presently preferred embodiment of the insert, the portion 324 is arcuate and is defined geometrically by an arc of a circle extending between the end points EP1 and EP2.
The radius of the circular arc is denoted r3 and its chord CH. Characteristic of delegate gene 324 is 210 215 220 225 230 235 240 partly that it is shorter than main gene 321, partly that it deviates from a straight reference line RL in extension of the main edge. More specifically, the delegate 324 gradually deviates in the direction of the end face 33 of the insert at a deviation angle denoted ot (which is the angle between the reference line RL and the chord CH). One of two radial lines, which is part of an imaginary circular sector for delegate gene 324, namely radial line A, forms a right angle with the straight main edge 321. In other words, point EP1 forms a tangent point between major gene 321 and delegate 324.
Between the delegate 324 and the edge 327 of the flat end surface 33, which extends at a right angle relative to the main edge 321, a conventional radius transition 325 with the radius r4 is also formed in this case. As can be seen with the naked eye in Fig. 14, the arc radius rg of the delegate 324 is considerably larger than the radius r4 of the radius transition. In a prototype design of the insert, r4 thus amounts to 1 mm, while r3 amounts to 13 mm. It should be noted that the arc angle ß of the circular sector is greater than the angle of deviation ot.
The geometric design of the individual ﬂ anchor 3 is shown in detail in Figs. 8-11. Like the root insert 2, the ﬂ anchor 3 includes a pair of opposite chip surfaces 30, a pair of opposite clearance surfaces 31, and a pair of opposite end surfaces 33. Along each chip surface 30 are formed two cutting edges 32, which, like the inserts of the root insert 2, include a straight main edge 321 and two delegates (see Figs. 8 and 9), which are located between the main edge and the two end surfaces 33. Unlike the cutting edges of the root insert 2, the 3 individual cutting edges 32, however, two identical parts 324 (hereinafter referred to as "° overlapping delges "), which only have the task of overlapping the sweep area for an analogous overlapping part edge on another, nearby cutting edge. In other words, the ﬂ anchor insert 3 lacks the gap bottom-forming sub-edge 322, which is included in the root insert 2.
Like the root insert 2, the anchor insert 3 (see Fig. 10) includes a through hole 34 which extends at right angles to the clearance surfaces 31 and opens into them via funnel-shaped cavities 35, which are separated by an annular shoulder 36. Regardless of which cutting edge 32 to be used, ie. Regardless of which release surface 31 is turned outwards from a side support surface 11, 17 in the associated seat, the skull 8 of the screw 6 (see Fig. 1) can be countersunk in a socket 35 and tightened against the shoulder 36.
In both the root insert 2 and the anchor insert 3, the overlapping edge 324 is considerably shorter than the straight main edge 321 of the individual cutting edge 32. This is best seen in Figs. 5 and 9, 245 250 255 260 265 270 which, for the sake of simplicity, show the lengths of the different egg parts. in plan projection, and therefore does not claim to show absolutely exact length measurements, but which nevertheless give a good picture of the proportions between the different lengths.
In the prototype design of the cutter, the root insert 2 has a total length L of 24 mm (see Fig. 5), a width W of 14 mm, and a thickness T of 7 mm. In this case, the length L1 of the straight main edge 321 amounts to 15.8 mm, while the overlapping edge 324 has a length L2 of 1.6 mm.
At the same time, the radius r4 of the radius transition 325 amounts to 1 mm. In this case, the radius r3 of the overlapping delegate 324 (see Fig. 15) amounts to 13 mm. This is to be compared with the arc radius r1 of the gap bottom forming part g gen 322, which in the example amounts to 4 mm. In other words, the arc radius rg g of the overlapping delegate 324 is slightly greater than the arc radius r1 of the gap bottom forming delegate 322. In the example above, the length L2 of the overlapping delegate 324 goes to approx. 1/10 (= 10%) of the length L1 of the main edge 321. In practice, this relationship can of course vary. However, L2 should amount to a minimum of 5% and a maximum of 20% of L1.
Furthermore, the deviation angle 324 of the overlapping delegate ot in the prototype design amounts to approx. 3 ° (note that the angle ot in Fig. 15 is shown excessively large for clarity gain). This angle can also vary, but should amount to a minimum of 0.5 ° and a maximum of 10 °. Preferably ot is in the range 1-5 °.
With reference to Pig. 8-11 it should be pointed out that the individual ﬂ anchor insert 3 in the prototype design has a length L of 20 mm, a width W of 14 mm, and a thickness T, which amounts to 8 mm. In this case, the (projected) length L2 of the delegate 324 amounts to 1.5 mm and the length L1 of the main edge 321 to 16 mm, the radius transitions having a radius r4 of 0.5 mm. It should be axiomatic that all four overlapping delegates 324 on Skäret are identical, the deviation angle of the delegates ot in this case amounting to approx. 1 °.
From the above it appears that the overlapping delegates 324 have a radius r3 (> 12 mm) which is considerably larger than the radius r1 (= 4 mm) of the gap bottom-forming delegate 322. In practice, rg should be greater than the thickness T of the insert, while r1 is smaller (in other words, the center of the circular arc defining the part 32 of the gene is located inside the insert, while the center of the circular arc of the delegate 324 is located outside the insert).
In the exemplary, preferred embodiment of the cutter, both the root insert 2 and the anchor insert 3 have a negative insert geometry due to the fact that the chip surfaces 30 form right angles with the clearance surfaces 31. The shape of the cutting edges is determined . Thus, the main edge 321 acquires its straight shape due to the fact that the connecting part 311 of the release surface 31 is flat, while the partial edges 322 and 324 obtain their arcuate shape (see Figs. 4 and 8) due to the connecting surface portions 312, 314 having a convex arched shape. The boundary lines between the flat portion 311 of the individual clearance surface 31 and the two convex surface portions 312, 314 are designated 37, 38, while 39 denotes a boundary line between the surface portion 312 and the partial surface 313 adjoining the delegate 323. In an analogous manner the surface portion 314 is not defined not only of the boundary line 38 but also of a boundary line 40 towards the curved surface portion adjoining the radius transition 325.
Function and advantages of the invention During milling of tooth gaps in the manner illustrated in Fig. 2, each individual root cutter 2 will mill with the aid of the part 322 from one half of the rounded bottom 29 of the tooth door 25, while the straight main edge 321 generates the innermost. planar portion of a cog bead 28. The remaining parts of the cog beads 28 are milled out by means of the radially spaced coulter inserts 3. Cohesive cog anchors are obtained as a result of the inserts overlapping each other in the aforementioned overlapping zones. Such an overlap zone Z1 is schematically illustrated on an enlarged scale in Figs. 12 and 13, where the points EP1 mark the transitions between the straight main edges 321 of the individual cutting edges and the connecting, arcuate delegates 324 (cf. boundary line 38 in Figs. 4 and 8), and EP2 marks The transitions between the sub-edges 324 and the radius transitions 325 (see boundary line 40 in Figs. 4 and 8). In Figs. 12 and 13, the left insert is assumed to be a root insert 2, which is indicated by a solid line, while the right insert is an ﬂ anchor insert 3, which is partly shown by a dashed line to illustrate that this follows rotationally behind the root insert. Fig. 12 shows an ideal case in which the straight main edges 321 of the two cooperating inserts are located in a common plane, an imaginary intersection point P being located midway between the end points EP1 of the main edges.
In this state, the main edges generate two flat sub-surfaces 41, which merge into arched sub-surfaces 42, which meet in a ridge or ridge 43 with a height H.
In the example according to Fig. G. 13, it is shown whether the inserts 2, 3 for one reason or another (poor outcome in the manufacture of the inserts, lack of precision in the cutting positions of the basic body, etc.) have not assumed their ideal, desired positions relative to each other. In professional circles, this phenomenon is called "mis-match". Thus, in this case, the straight main edges 321 are no longer located in a common plane. In this case, they have been displaced translationally relative to each other so that the width of the overlapping zone Z increases. Despite this mismatch, the inevitable surface defect will still be a convexity in the form of a ridge 43 located in the overlap zone.
It should be emphasized that the scale in Figs. 12 and 13 is extremely enlarged. In reality, the height H, i.e. the level difference between the top of the ridge 43 and the surrounding flat surfaces 41 in the workpiece, be very small and lie within the range l / 100 - l / 1000 mm. Nevertheless, the ridge forms a pronounced convexity, rather than a concavity.
In other words, the overlapping parts 324 characteristic of the invention ensure that the inserts in a repeatable and reliable manner always generate surfaces which have a predictable, soft waveform and have no difficult-to-master surface defects in the form of grooves, scratches or other recesses in the surfaces. In this way, the final finishing of the teeth or teeth is greatly facilitated, especially with regard to the possibilities of maintaining prescribed tolerances, e.g. on expensive workpieces.
Possible modifications of the invention The invention is not limited only to the design of the coulter cutter, as exemplified in the drawings. Thus, the shape and dimensions of the insert can vary highly considerably within the scope of the appended claims. Among other things, the characteristic overlapping part could be straight instead of arcuate (r3 = oo). It is also conceivable to design the overlapping demolition without any radius transition g to the edge of the idle end surface of the insert. In other words, the delegate could merge into the edge via a sharp corner in that such a corner would be located outside the intersection point P of the delegates 324 (see Figs. 12 and 13). Furthermore, both the angle of deviation and the length of the characteristic overlapping delegates can vary within wide limits depending on the desired feed and desired surface finish. In addition, the insert can be designed with a positive insert geometry, ie. with an edge angle of less than 900. The insert also does not necessarily have to be reversible by including two or more cutting edges. Thus, it is conceivable to manufacture the insert with only one insert having the shape characteristic of the invention.
In conclusion, it should be pointed out that the term "straight" main day g should be interpreted in a broad sense. Instead of being absolutely straightforward in the true sense of the word, the 12 main edges could be slightly bombarded, e.g. with a bombing radius of 1000 mm or ITICI.

权利要求:
Claims (16)
[1]
A gear cutter comprising on the one hand a basic body (1) rotatable about a geometric center axis (C) with a rotationally symmetrical basic shape, which comprises two opposite flank sides (4) extending radially inwards from the periphery (5) of the basic body, and a number on the sides ( 4) mounted, replaceable inserts (2, 3), each of which comprises a cutting edge (32) formed between a chip surface (30) and a clearing surface (31), which extends between a pair of opposite and radially spaced ends (33) on the insert, some of which consist of root inserts (2), which are placed in tangentially spaced positions along the periphery of the base body (5), while others consist of ﬂ anchor inserts (3), which are tangentially separated and placed in at least one radially inside the root insert localized ring formation, wherein the sweeping grooves (S1, S2, S3) for radially spaced inserts overlap each other in an annular overlapping zone (Z1, Z2), more specifically in that radially inner ends (33) of at least the root inserts (2) are located closer to the base. the central axis (C) of the opening than the radially outer ends of the nearest inner ﬂ anchor insert (3), characterized in that the cutting edge (32) of the individual insert (2, 3), in addition to a straight main edge (321), includes one between it and one of said ends (33) located delegate g (324), which is shorter than the main edge (321) and which deviates from a straight reference line (RL) in extension of the main edge (321) towards an end (33) of the insert, more precisely a deflection angle (ot) of not more than 10 °, and that the cutting edges (32) of the root insert (2) overlap the cutting edges (32) of the anchor insert (3) at a point of intersection (P) located somewhere between the end points of the delegates (324) (EP1, EP2).
[2]
Gear milling cutter according to claim 1, characterized in that said deviation angle (ot) amounts to at least 0.5 °.
[3]
Gear milling cutter according to claim 1 or 2, characterized in that the individual insert (2, 3) is reversible by including two flat and mutually parallel clearing surfaces (31), and two cutting edges (32) along one and the same chip surface (30). ).
[4]
Gear cutter according to claim 3, characterized in that the individual insert (2, 3) comprises two opposite chip surfaces (30), and a pair of cutting edges (32) along each of them.
[5]
Gear cutter according to Claim 3 or 4, characterized in that a through hole (34) extends between the two clearance surfaces (31) of the individual insert (2, 3) and opens into them via funnel-shaped cavities (35), in which a skull (8) on a screw (6) is countersunk. 365 370 375 380 385 390 14
[6]
Gear cutter according to one of the preceding claims, characterized in that said delegg (324) on the individual insert (2, 3) is arcuate by being geometrically defined by an arc of a circle, the chord (CH) of which determines the deviation angle (ot) of the delegate, and which has a radius (rg) that is greater than the thickness of the insert (T).
[7]
Gear milling cutter according to claim 6, characterized in that the cutting edge (32) of the root insert (2) comprises, in addition to the main edge (321), two adjoining delegates of different shape, namely a partial edge (324) for overlapping purposes, and one for forming of a bottom in a toothed hat intended, arcuate part edge (324) with an arc radius (r1), which is smaller than the thickness of the insert (T).
[8]
Gear milling cutter according to Claim 6, characterized in that the cutting edge (32) of the duct insert (3), in addition to the main edge (321), comprises two identical delgar (324) transient for this purpose for overlapping purposes.
[9]
Gear cutter, comprising a cutting edge (32) formed between a chip surface (30) and a clearing surface (31), extending between a pair of opposite ends (33) of the insert, characterized in that the cutting edge (32) in addition to a straight main dough g (321) includes a sub-edge (324) located between it and one of the ends (33), which is shorter than the main edge (321) and deviates from a straight reference line (RL) in extension of the main edge, more specifically in the direction of said end (33) and at a deviation angle of not more than 100.
[10]
Gear cutter according to Claim 9, characterized in that the angle of deviation (ot) amounts to at least 0.5 °.
[11]
Gear cutter according to Claim 9 or 10, characterized in that it is reversible by including two flat and mutually parallel clearance surfaces (31) and two cutting edges (32) along one and the same chip surface (30).
[12]
Gear milling insert according to claim 11, characterized in that it comprises two opposite chip surfaces (30), and a pair of cutting edges (32) along each of them.
[13]
Gear milling cutter according to Claim 11 or 12, characterized in that a through hole (34) extends between the two clearance surfaces (31) and opens into them via funnel-shaped cavities (35), in which a skull (8) on a screw (6) can be recessed. 395 400 405 15
[14]
Gear cutter according to one of Claims 9 to 13, characterized in that the delegate (324) is arcuate in that it is geometrically defined by an arc of a circle, the chord (CH) of which determines the deviation angle (ot) of the delegate, and which has a radius (r3). , which is greater than the thickness of the insert (T).
[15]
Gear milling cutter according to one of Claims 9 to 14, in the form of a root cutter (2), characterized in that the cutting edge (32), in addition to the main edge (321), comprises two adjoining delegates of different shapes, namely a partial edge (324) for overlapping purposes, as well as a convex part edge (322) for forming a bottom in a cog hatch.
[16]
Gear milling insert according to one of Claims 9 to 14, in the form of an ﬂ anchor insert (3), characterized in that the cutting edge (32) comprises, in addition to the main edge (321), two identical delegates (324) for overlapping purposes,

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JP2006136966A|2006-06-01|Milling cutter

JP3657546B2|2005-06-08|drill

JP2007130738A|2007-05-31|Cutting tool

同族专利:

公开号 | 公开日

JP5869275B2|2016-02-24|

JP2012066380A|2012-04-05|

EP2433735B1|2018-03-21|

KR20120031466A|2012-04-03|

CN102416508A|2012-04-18|

EP2433735A1|2012-03-28|

US20120076595A1|2012-03-29|

CN102416508B|2015-04-29|

US8708609B2|2014-04-29|

KR101852195B1|2018-04-25|

SE535171C2|2012-05-08|

引用文献:

公开号 | 申请日 | 公开日 | 申请人 | 专利标题

US3818562A|1972-07-19|1974-06-25|Kysor Industrial Corp|Cutter body and blade therefor|

JPS6116018Y2|1981-03-26|1986-05-17|

US4411564A|1981-10-19|1983-10-25|The Ingersoll Milling Machine Company|Indexable cutting insert having radiused cutting edges|

JPS63201019U|1987-06-18|1988-12-26|

US5114282A|1988-03-21|1992-05-19|Gte Valenite Corporation|Indexable insert for roughing and finishing|

GB8925360D0|1989-11-09|1989-12-28|Sandvik Ltd|Milling cutters|

JP3010763B2|1991-03-22|2000-02-21|三菱マテリアル株式会社|Throwaway tips|

DE19736379A1|1997-02-10|1999-02-25|Widia Gmbh|Cutting insert and milling tool|

JP2002144129A|2000-11-07|2002-05-21|Toshiba Tungaloy Co Ltd|Milling cutter for cutting and beveling work|

SE530289C2|2006-10-13|2008-04-22|Seco Tools Ab|Negative lathe with a phase between cutting edge and release side|

CN200991794Y|2006-12-26|2007-12-19|南京高速齿轮制造有限公司|Platelike gear milling cutter|

IL187721A|2007-11-28|2014-05-28|Iscar Ltd|Cutting insert|

CN201309032Y|2008-12-04|2009-09-16|洛阳洛硬工工模数控有限公司|Positive rake angle large module gear rough milling cutter|

WO2010073681A1|2008-12-25|2010-07-01|株式会社タンガロイ|Insert for cutting and interchangeable knife edge-type gear cutting tool using same|

DE202010002303U1|2010-02-11|2011-06-09|KENNAMETAL INC., Pa.|insert|CN102581388B|2012-03-19|2013-11-06|株洲华锐硬质合金工具有限责任公司|Gear milling blade for forming pivoting support gear profile and method for manufacturing pivoting support gear profile|

SE537439C2|2012-05-04|2015-04-28|Sandvik Intellectual Property|Milling tools and set of cutters for a milling tool intended for groove milling|

SE536646C2|2012-09-07|2014-04-29|Sandvik Intellectual Property|Milling tools and cutting tools for milling tools|

JP5953632B2|2012-10-03|2016-07-20|住友電工ハードメタル株式会社|Cutting insert and gear cutting tool|

CN104903039B|2012-12-27|2018-04-17|株式会社泰珂洛|Cutting tip and bit replacing formula rotary cutting tool|

JP6128518B2|2013-05-16|2017-05-17|住友電工ハードメタル株式会社|Cutting insert and cutting tool|

FR3012988B1|2013-11-08|2015-12-25|Snecma|DEVICE FOR REPLACING MACHINING PADS|

EP2990149B1|2014-09-01|2017-03-01|Sandvik Intellectual Property AB|Cutting insert and gear milling cutter|

EP3243588B1|2015-07-24|2020-11-18|Yamazaki Mazak Corporation|Method of machininga groove portion|

KR20170032018A|2015-09-14|2017-03-22|주식회사 포스코|Apparatus for cutting process of difficult to cut material|

CN113245637A|2021-05-26|2021-08-13|百斯图工具制造有限公司|Four-transposition high-precision gear milling blade and milling cutter|

法律状态:
2017-05-02| NUG| Patent has lapsed|

优先权:

申请号 | 申请日 | 专利标题

SE1050996A|SE535171C2|2010-09-24|2010-09-24|Gear cutter and interchangeable cutter for this|SE1050996A| SE535171C2|2010-09-24|2010-09-24|Gear cutter and interchangeable cutter for this|

US13/219,025| US8708609B2|2010-09-24|2011-08-26|Gear milling cutter as well as a replaceable milling insert therefor|

EP11179979.7A| EP2433735B1|2010-09-24|2011-09-05|A gear milling cutter as well as a set of gear milling cutter inserts therefor|

CN201110285533.5A| CN102416508B|2010-09-24|2011-09-23|A gear milling cutter as well as a replaceable milling insert therefor|

KR1020110096586A| KR101852195B1|2010-09-24|2011-09-23|A gear milling cutter as well as a replaceable milling insert therefor|

JP2011209159A| JP5869275B2|2010-09-24|2011-09-26|Gear milling cutter and replaceable milling insert|

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